Clymer Evinrude/Johnson 2-70 HP Two-Stroke Outboards (Includes Jet Drive Models) 1995-2003
Evinrude/Johnson 2-70 HP Two-Stroke Outboards (Includes Jet Drive Models), 1995-2003Part #: B7352784 pages CHAPTER ONE / GENERAL INFORMATIONCHAPTER TWO / TOOLS AND TECHNIQUESCHAPTER THREE / TROUBLESHOOTINGCHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UPHour meter / Fuels and lubrication / Off-season storage / Anti-corrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / SpecificationsCHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENT2 and 3.3 hp / 3 and 4 hp (except 4 deluxe) / 4 Deluxe models / 6 and 8 hp models / 9.9 and 15 hp models / 20-30 hp (two-cylinder) and 18 jet models / 25 and 35 hp (three-cylinder) models / 40-50 hp (two-cylinder), 28 jet and 35 jet models / 50-70 hp (three-cylinder) models / SpecificationsCHAPTER SIX / FUEL SYSTEMConventional fuel pump service / Carburetors / Modular carburetor / TR and SV carburetors / Fuel primer systems / Antisiphon protection / Fuel tanks / Fuel lines, primer bulbs, fittings and connectors / Fuel filters / Reed valve service / Fuel recirculation systems / SpecificationsCHAPTER SEVEN / IGNITION AND ELECTRICAL SYSTEMSBattery charging system / Fuses / Electric starting system / Neutral safety switch / Flywheel service / Ignition system / CD1 (capacitor discharge one-cylinder) ignition (2 and 3.3 hp models) / Capacitor discharge (two-cylinder) ignition (3 and 4 hp models [except 4 Deluxe]) / CD2 (capacitor discharge two cylinder) (4 deluxe, 6-48 hp, 18 and 28 jet models with rope start and/or 4 [or 5] amp charging system) / CD2/CD3 (capacitor discharge two/three cylinder) ignition (40-70 hp and 35 jet models with 12 amp regulated charging system) / OIS2000 ignition system (25 and 35 hp [three-cylinder] models) / Electrical connector service / SpecificationsCHAPTER EIGHT / POWER HEADBreak-in / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque / Flywheel / Upper crankshaft seal replacement (3, 4-30 hp [two-cylinder] and 18 jet) / Power head removal installation disassembly assembly cleaning and inspection / Reed valves / Thermostat / SpecificationsCHAPTER NINE / LOWER GEARCASE AND JET DRIVE UNITSGear case operation lubrication removal installation disassembly assembly pressure and vacuum test / Gear ratio/ Service precautions / Corrosion control / Neutral start adjustment (tiller handle models) / Propeller / Trim tab adjustment / Water pump / Pinion gear shimming (40-70 hp models) / Shift shaft height adjustment (40-70 hp) / Jet drive models / Jet pump unit adjustments maintenance / Jet pump unit service / Drive shaft and bearing housing / Water intake housing liner / SpecificationsCHAPTER TEN / TRIM AND TILT SYSTEMSManual tilt assist cylinder / Touch-trim system / Power trim and tilt hydraulic troubleshooting / Power trim and tilt system electrical troubleshooting / Electric motor testing / Power trim and tilt system service / SpecificationsCHAPTER ELEVEN / OIL INJECTION SYSTEMSAccumix R oil injection system / Constant ratio (25 and 35 hp [three-cylinder]) / VRO2 oil injection (35 jet, 40 hp [electric start] and 50-70 hp models) / SpecificationsCHAPTER TWELVE / ROPE STARTERS AND REMOTE CONTROLSRope manual starter / Remote controls / SpecificationsINDEXWIRING DIAGRAMS Models covered:1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 15 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 18 JET1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 2 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 20 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 25 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 28 JET1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 28 SPECIAL1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 3 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 3.3 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 3.5 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 30 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 35 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 4 DELUXE1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 4 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 40 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 48 SPECIAL1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 50 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 50 SPECIAL1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 6 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 60 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 70 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 8 HP1995 1996 1997 1998 1999 2000 2001 2002 2003 EVINRUDE/JOHNSON 9.9 HP
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